Legacy Control System Upgrades

FEATURED EXPERTISE

Modernizing Legacy Control Systems

At Patti Engineering, we specialize in upgrading legacy control systems to state-of-the-art systems, enhancing both performance and reliability. Our deep expertise in industrial automation and advanced tools ensures a smooth transition from outdated technology to modern systems.

Woman using laptop, virtual screen with robot controls and optimization

Comprehensive Upgrades

Our Legacy Control System Upgrades are designed to modernize outdated systems, improving functionality and performance:

  • System Assessment: Conducting a thorough analysis of existing control systems to identify areas for improvement and modernization.
  • Custom Upgrade Solutions: Developing tailored upgrade solutions that enhance system performance and meet specific client requirements.
  • Implementation and Testing: Installing new components and thoroughly testing the upgraded system to ensure optimal functionality and integration.

Improve Older Operations with Modern Control Systems

Upgrading legacy control systems with Patti Engineering provides several key benefits:

  • Improved Efficiency: Modern control systems streamline operations, reducing operational delays and increasing productivity.
  • Enhanced Reliability: Up-to-date technology minimizes the risk of system failures and reduces maintenance needs.
  • Future-Ready Operations: Our upgrades accommodate future growth and technological advancements, ensuring long-term viability.

Expertise and Precision in System Upgrades

Our approach to legacy control system upgrades is thoroughly planned and executed:

  • Detailed Planning: Collaborating closely with clients to develop a comprehensive upgrade plan that addresses their specific needs and challenges.
  • Skilled Engineering Team: Leveraging extensive experience in upgrading various control systems, our CSIA-certified engineers ensure high-quality results.
  • Client Collaboration: Maintaining open communication with clients throughout the upgrade process to ensure alignment with their goals and expectations.
Engineer hand using tablet, heavy automation robot arm machine in smart factory industrial with tablet real time process control monitoring system application.

Advanced Technology

We use the latest technologies to deliver exceptional control system upgrades:

  • Modern Control Platforms: Replacing outdated systems with advanced platforms, such as Siemens S7-1500, for improved functionality.
  • Network and Communication Upgrades: Enhancing network infrastructure with Industrial Ethernet and PROFINET to ensure robust communication between system components.
  • HMI and SCADA Integration: Upgrading Human-Machine Interface (HMI) and Supervisory Control and Data Acquisition (SCADA) systems to improve user interaction and system monitoring.
  • CSIA Standards Compliance: Our upgrade processes adhere to CSIA standards, guaranteeing reliable, high-quality outcomes.
  • Custom Configuration: Each upgrade is tailored to the specific requirements of the operation, ensuring optimal performance and compatibility with existing systems.
PLC upgrades optimized

Modernize Your Control Systems with Expert Upgrades

Transform your legacy control systems with our specialized upgrade services. Contact Patti Engineering today to learn how we can enhance your operations with modern, efficient control solutions.

Related Articles

Understanding Safety Risk Assessments

Ensuring workplace safety is not just a best practice but a regulatory requirement. A fundamental procedure in ensuring the well-being of personnel working with automated systems, safety risk assessments...
Read More

Replacing Legacy Motors and Drives for a Hunziker Tumble Blaster System

Patti Engineering integrators recently completed a project to breathe new life into a system involving an older piece of equipment – a hunziker tumble blaster. Two aging motors had...
Read More
planning control system upgrade

Strategies and Preparation for a Controls Upgrade

Controls Upgrade Introduction Communication Protocols in Use Access to Design Documents Sequence of Operations Software Upgrade Cybersecurity As the central component of an industrial manufacturing process, the control system...
Read More
Messy old control cabinet

Upgrading a Legacy Controls System

The process of upgrading a control system is nuanced and requires careful analysis of the equipment to which it’s connected. While mechanical equipment upgrades can result in more tangible...
Read More

Related Case Studies

A Custom Solution for a Worm Diverter

The project request from DMF Bait was straightforward: Automate a diverter that sorts paper and plastic bait cups. View...
Read More

An Inside Look at a Control System Upgrade

Mitsubishi Control System Upgrade – If you want peak productivity and maximum profit from your machine investment you may...
Read More

Would you like to discuss a project?

Take the first step towards optimizing your business operations and staying ahead of the competition.